OSH 311 Hazardous Materials Handling and Emergency Planning

Hazard identification

There are many terms that used to identify chemicals. Most chemicals were classified by the method of listing of federal agencies; OSHA, EPA, DOT.

            OSHA defined the chemicals as hazardous chemicals that might have potential hazards to human health. The terms of classification are on purpose to protect human health. The regulation enforced producer or manufacture to comply with safe environment of employees and people in community. In 29 CFR 1910.1200 Hazardcom, requires manufacturer to prepare Materials Safety Data Sheet (MSDS) to provide information about the hazards of the chemicals in operating or handling activity.

            EPA defined chemicals in the term of hazardous chemicals that can present danger to the environment. The report must be send to EPA in case of chemicals spill exceeding the report quantity on the purpose to protect air, ground and water resources. EPA also regulated the Hazardous waste under the Resource Conservation and Recovery ct 1976 RCRA to institute waste management program initiating “cradle to grave” for tracking of hazardous waste.

            DOT defined term of hazardous materials (dangerous goods) that may present danger during transportation by truck, rail, air, or water. In 49 CFR, DOT was established criteria for packaging, labeling, placarding, shipping paper, and the training and responsibilities of transportation personnel.

             Hazard terminology labeling and placard 

IMO classes and division Vs. DOT

            Class 1 Explosive

1.1   mass explosive

1.2   projection hazard

1.3   fire hazard

1.4   no significant hazard

1.5   very sensitive substance

                        Explosive A ; function by detonation

                        Explosive B ; function by rapid combustion

                        Explosive C ; manufactured articles containing

 

            Class 2 Gases

                        2.1 flammable gases

                        2.2 non-flammable gases

                        2.3 poison gases

            DOT    same

 

            Class 3 Flammable liquids

                        3.1 low flash point  < 0 F

                        3.2 intermediate flash point (0 –37 F)

                        3.3 high flash point (73- 141 F)

            DOT    Flammable liquid (flash point <100 F)

                        Combustible liquid (flash point 100- 200 F)

 

            Class 4 Flammable solid or substances

                        4.1 flammable solids

                        4.2 substances liable to spontaneous combustible

                        4.3 substances which emit flammable gas when wet

            DOT    Flammable solid

                        Flammable solid/liquid (pyroforic)

                        Flammable solid with dangerous when wet label

 

            Class 5 Oxidizing substances

                        5.1 oxidizing substances

                        5.2 organic peroxides

            DOT    same

 

            Class 6 Poisonous or infectious substances

                        6.1 poisonous substances

                        6.2 infectious substances

            DOT    poison B

                        Etiologic Agent

 

            Class 7 Radiological materials

            DOT     same

 

Class 8 Corrosives

            DOT     same

 

            Class 9 Miscellaneous danger substances

            DOT    ORM (other regulated materials)

 

 

            NFPA 704 system

                        : four sections and different colors on placard are used to classify potential hazrads. Number (0-4) indicate the severity of hazards.

                        RED (top); Flammability

                                    4 very flammable gases

                                    3 can be ignited at all normal temp

                                    2 need moderate heat before ignite

                                    1 must be preheated before ignition

                                    0 not burn

                        BLUE (left); Health hazard

                                    4 too dangerous need SCBA and CPC

                                    3 extremely dangerous need SCBA no skin contact

                                    2 materials hazardous to health still need SCBA

                                    1slightly hazardous to health may need SCBA

                                    0 expose under fire condition like ordinary combustion

                        YELLOW (right); Stability or Reactivity

                                    4 explosive at normal temp.

                                    3 explosive but require strong ignition source

                                    2 unstable material rapid release energy and heat but not detonate

                                    1 normal stable but can be excited by temp.

                                    0 stable even under fire

                        WHITE (bottom); other information

                                    EX, “Oxidizers”

           

ID Number    has four digits to identify chemical and emergency responses in DOT  guidebook EX, ID 1831 = sulfuric acid, 1005 = ammonia anhydrous

Chemical Trailer

Placard and sign on rail car

Hazard evaluation and emergency response plan

 

Boling point (BP) is the temperature at which a liquid began to change to be vapor phase. If the boiling point is lower than the air temperature around chemical, the chemicals will boil and become vapor. In some chemicals, ex, Hydrogen chloride (HCl) bp = -85 C, the chemical is present in gas form at ambient temperature. The leak of chemical will be seen by the form of toxic fume (slightly yellow gas) and may be carried by wind.

Vapor pressure represents the pressure inside of a closed container by the vapor in the space above the liquid the container hold. The pressure unit is determined by the mm Hg that vapor can push. The high vapor pressure chemicals are more likely to breach their container when heated. Chemicals with high VP are more volatile and more vapor will present at spill area. Ex, at 75 F, water = 21 mmHg, Ethyl alcohol= 44 mmHg, Chlorine= 4,800 mmHg

Vapor density is the mass of vapor divided by the volume filled. VD grater than 1.0 will sink on the floor. If the leak is a heavy vapor and inflammable, the leak will travel along the ground to ignition sources. Ex, gasoline VD = 3-4.0 or toluene VD= 2.49

Solubility and specific gravity are indicated the status of chemical in the water. Lower solubility can be easily to separate from the water in the from of the layer or separated part in water. The specific gravity is referred by comparing of the water at 1.0. The high specific gravity will sink and the lower specific gravity will float on the surface of water. For high solubility the chemicals will dissolve in the water by varying of temperature. The spill control might be very difficult when high solubility spills are present in the water.

Flash point is a minimum liquid temperature at which the vapor will be present above liquid to ignite. The lower flash point is higher fire hazard. All ignite sources must be removed from the area near the low flash point chemicals. Ex, gasoline = -45 F, Ethyl alcohol= 55 F

Explosive limit range is reresent the concentration of material that permit the material to burn. LEL (lower explosive limit) is the lowest ignitable concentration and ULE (upper explosive limit) is the highest ignitable concentration. The percent or concentration greater than UEL or lower than LEL will present the range of non-explosive concentration. Ex, LEL of acetylene gas =3 % and UEL =82%. The explosive range is 3-82%.

Water-reactivity materials react with water to release heat or flammable toxic. If there is a fire in which water is used as extinguisher, the presence of water can make more danger. Ex, sulfuric acid leak can generate more heat or potassium and sodium can react with water producing hydrogen gas.

Oxidizers The oxidizers that contain oxygen may release that oxygen as decomposed helping to sustain a fire. Ex, organic peroxides, acetyl peroxide, peracetic acid, are considered very dangerous hazards, and also inorganic peroxides like sodium and potassium peroxide.

Unstable materials are those that have a tendency to decompose by themselves. They generate heat or gas even burnt to a flame or explodes. Some monomer plastics can spontaneously form polymer causing rupture and explode of container. Ex, PVC monomer, resin, synthetic rubber, and also include organic peroxides too.

Incompatible materials the reaction of some materials can cause heat, violent reaction and toxic fumes. Ex, (spent  caustic + spent acid) = heat, (asbestos + cleaning solution) = toxic substance, (water + sodium) = flammable gas

Radioactivity Radioisotope chemical can give of energy to knock off electron in molecule or tissue causing adverse effect. Ex, radon gas, uranium 235, strontium

 

Mutagens are the chemicals that can damage human DNA or any genetic materials in human cells. Although automatic repair can be occurred by human cells, the results of the may present changes in DNA or and functions of cells. The changes may lead cancer cells or some variety of illnesses in human. Ex, Hydroxylamine, Radon gas, or high intensity of UV

Teratogens are the chemicals that cause damage in the unborn baby.  Lead is known as a teratogen causing brain damage in offspring.

Neurotoxins are the chemicals that can damage brain or sensory or motor nerve communications. Some organic solvents, for ex, toluene or methyl ethyl ketone, can cause damage in central nerve system.

Hepatotoxins are the chemicals like Hydrogen cyanide, formic acid, or many chlorinated solvents that can damage liver tissue.

Nephrotoxins  Some workers in assembly plant and metal work can have more double in the risk of kidneys disease. The damage will not be found until ¾ of the functions are failed. Arsenic and lead are the examples of nephrotxins.

Blood circulation toxins Ex, CO can form HbCO that is nearly 210 times affinity that oxygen or cytotoxic hypoxia which blood cells lose ability to utilize the oxygen by the chemicals, ex, hydrogen sulfide or hydrogen cyanide

The National Research Council’s Committee on Toxicology has published the exposure limits for emergency responders and general public. Emergency Exposure Guidance Limits (EEGLs) and Short-term Public Emergency Guidance Levels (SPEGLs) were published for the protection of people in the community. EEGls are set for protecting the occupational groups such as firefighter, Hazamat responders that typically is younger and healthier than the general public. SPEGLs are set to protect public from effects that might be irreversible or incapacitating. For protecting general population, the Federal Emergency Management Agency (FEMA) lists the following options in order to decrease preferences:

Consult a toxicologist

Use high values among these following:

            IDLH/10

            TLV-STEL

            TLV-TWA

            TLV-C

(**for only less than 1 hr operation with no carcinogen**)

 

Personal Protective Equipment

 

Confining processes are considered as defensive operations. The selection of appropriate procedures in release control can reduce the spread of chemicals through the public area and reduce among of cost in clean up process. The types of release can be classified in the ways the contaminants can migrate or spread out to the public area. The effective control requires the prediction of the pathways that hazard chemicals will migrate and the factors that support the release, ex, wind, rain, flow direction of current, or shape of earth’ surface.

 

Land release and control

Diking involves construction to confine the migration of spilled hazardous chemicals. Constructing dams by soil or chemical barrier are required may be in series to stop the release.

Diversion refers to the constructions that change or control the pathway of chemicals to protect the public areas or try to collect the hazardous chemical in the specific place for cleanup.

                        Inlet blockage requires tight seals at entry point

Water release and control

Heavy insoluble materials

o        Overflow dam

o        Catch basin

Light insoluble materials

o        Barrier or sorbent booms

o        Underflow dam

o        Filter fences

         Soluble materials

o        Seal booms

o        Dam

o        Chemical treatment

     

Air releases and controls

                  Vapor knockdown by using direct fog patterns from fire hoses through the chemicals cloud. This method is most effective in water-soluble materials

              Vapor suppression by using foam blanket to cover toxic vapor. Generally, aqueous film-forming foam (AFFF) is used to cover on the flammable liquid spills. However, if the flammable liquid is polar solvent the may be dissolved, reducing foam effectives.

 

 

Containing processes are considered as offensive operations. The operations are performed at the source of release. The operators are required extremely protective level due to the highest hazard potential in this area. Response personnel should not try to perform containment operation at the point of release before the procedures and the protective gears have been explored.            

Assessment consideration for selection of containment

      In order to identify the procedural option the specific factors related to the release must be classified. The factors generally can be listed as follows:

      Properties of hazard materials

                  Physical state; solid, liquid, gas

                  Physical properties; vapor pressure, density, solubility

                  Toxicity and flammability; flash point

                  Reactivity

      Characteristic of container

                  Size and amount containing

                  Materials the container made of

      Characteristic of breach

                  Size of opening

                  Shape of opening

                  Location

                  Volume and rate of release

                  Expect duration of release

Equipment required

                  Wooden plug, Expandable pipe plug, boiler plug, metal screw with gasket, toggle bolt patches

                  Adhesives epoxy, plug and patch putty

                  Sealant and gasket; viton sheet, neoprene sheet, duct tap

                  Clamp, strap and gasket holder

                        Valves and fittings

 

 

 

Plugging

 

 

Patching

 

     

Pump and vacuum collection

Sorbent collection by using sorbent contained in sheet, rolls, or boom

Solidification by solidifier

Gelation by using gel-forming chemicals

Decontamination line for level A and B

Exercise Emergency Plan

Levels of exercise

Typically, is used as the introduction for individuals who are in the part of emergency response. It provides instruction and explanation of overall plan.

Tabletop is the process of sharing the information of each individual. The practice problems are set for the exercise in decision-making process. It brings people to form a group in order to exchange the information and provide the best alternative solution.

It is response procedure to demonstrate the understanding of response plan. The real equipment and PPE are used like ordinary task. The simulation of emergency action may be performed to evaluate the effectiveness of emergency plan. Sometime, it is called “hand –on” activities

It offers opportunity for full implement ERP for specific scenarios. This exercise enhances realism. All equipment and activities are simulated as the real emergency situation.

            The exercise processes

Spill and accidental release news